Bi-directional rotary shape memory alloy element actuator assemblies, and systems and methods including the same

ABSTRACT

Rotary actuator assemblies, wind tunnels including the same, and associated methods are disclosed. A rotary actuator assembly includes a rotary element and a rotary actuator with a shape memory alloy element. The rotary actuator is configured to generate a first torque and a second torque in opposing rotary directions to rotate the rotary element. A rotary actuator assembly further includes an assist magnetic element and a receiver magnetic element configured to generate a magnetic force therebetween. Wind tunnels include an aerodynamic model with a rotary actuator assembly to rotate a portion of the aerodynamic model with respect to an airstream in a chamber. A method of rotating a rotary element includes modulating a temperature of a shape memory alloy element and applying a supplemental torque to the rotary element with an assist magnetic element and a receiver magnetic element.

RELATED APPLICATION

This application is a continuation of, and claims priority under 35 USC§ 121 to, U.S. patent application Ser. No. 15/163,011, entitled“BI-DIRECTIONAL ROTARY SHAPE MEMORY ALLOY ELEMENT ACTUATOR ASSEMBLIES,AND SYSTEMS AND METHODS INCLUDING THE SAME,” and filed on May 24, 2016.

FIELD

The present disclosure relates to bi-directional rotary shape memoryelement alloy actuator assemblies, and systems and methods including thesame.

BACKGROUND

Shape memory alloys may be utilized in rotary actuators to provide atorque to rotate an object against an applied load with a minimum ofmoving parts. For example, a shape memory alloy element may physicallytransform from a first configuration to a second configuration uponbeing heated, such that the transition from the first configuration tothe second configuration includes a rotary motion and/or generates thetorque, which may be harnessed to rotate a rotary element from a firstrotary position to a second rotary position. To return the rotaryelement to the first position from the second position after heating theshape memory alloy element, traditional shape memory alloy actuatorssimply may be cooled.

A shape memory alloy element may be trained to exhibit a two-way shapememory effect, in which the shape memory alloy element may reversiblyand repeatedly operate between a first, or cold, configuration and asecond, or hot, configuration without an external bias source. Forexample, a shape memory alloy element may be trained to exhibit atwo-way shape memory effect so as to reversibly and repeatedly rotate acontrol surface of an aerodynamic model with respect to an airstream ina wind tunnel. While the two-way shape memory effect generally is stableunder external loads applied in the training direction (i.e., thedirection toward the cold configuration), applying a load in a directionopposite the training direction may result in a degradation of thetwo-way shape memory effect, and a shape memory alloy receiving such aload may lose an ability to return to its cold configuration. Thus,there exists a need for improved bi-directional rotary shape memoryalloy element actuator assemblies, and systems and methods including thesame.

SUMMARY

Bi-directional rotary shape memory alloy element actuator assemblies,wind tunnels including the same, and associated methods are disclosed.

A bi-directional rotary shape memory alloy element actuator assemblyincludes an actuator mount, a rotary actuator coupled to the actuatormount, and a rotary element coupled to the rotary actuator. The rotaryactuator is configured to generate a first torque in a first rotarydirection and a second torque in a second rotary direction that isopposite the first rotary direction. The rotary element has an angularposition in an angular range of motion, and is configured to rotate withrespect to the actuator mount in the first rotary direction responsiveto receipt of the first torque from the rotary actuator and to rotatewith respect to the actuator mount in the second rotary directionresponsive to receipt of the second torque from the rotary actuator. Abi-directional rotary shape memory alloy element actuator assemblyfurther includes an assist magnetic element mounted to the actuatormount, a receiver magnetic element mounted to the rotary element, and athermal control unit configured to regulate a temperature of at least aportion of the rotary actuator. The rotary actuator includes a shapememory alloy element configured to generate the first torque and thesecond torque responsive to the thermal control unit regulating atemperature of the shape memory alloy element. The assist magneticelement and the receiver magnetic element are configured to generate amagnetic force therebetween when the angular position of the rotaryelement is in a subset of the angular range of motion, which may bereferred to herein as a magnetic assist portion of the angular range ofmotion.

A method of rotating a rotary element in two rotary directions throughan angular range of motion includes increasing a temperature of a shapememory alloy element to rotate the rotary element in a first rotarydirection, decreasing the temperature of the shape memory alloy elementto rotate the rotary element in a second rotary direction, and applyinga supplemental torque to the rotary element with an assist magneticelement and a receiver magnetic element when an angular position of therotary element is in a magnetic assist portion of an angular range ofmotion of the rotary element.

A wind tunnel for testing an aerodynamic model includes a chamberextending in a longitudinal direction, an airstream source configured togenerate an airstream in the chamber with a flow direction generallyparallel to the longitudinal direction, and an aerodynamic modelpositioned in the chamber to receive an aerodynamic load from theairstream. The aerodynamic model includes a bi-directional rotary shapememory alloy element actuator assembly configured to rotate a portion ofthe aerodynamic model with respect to the airstream flow direction totest an aerodynamic property of the aerodynamic model.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic illustration representing actuator assembliesaccording to the present disclosure.

FIG. 2 is a schematic illustration representing a portion of actuatorassemblies according to the present disclosure.

FIG. 3 is a schematic illustration representing a portion of actuatorassemblies according to the present disclosure.

FIG. 4 is a schematic illustration representing wind tunnels accordingto the present disclosure.

FIG. 5 is a flowchart schematically representing methods of operatingactuator assemblies according to the present disclosure.

DESCRIPTION

Bi-directional rotary shape memory alloy element actuator assemblies,wind tunnels including the same, and associated methods are disclosed.Generally, in the figures, elements that are likely to be included in agiven example are illustrated in solid lines, while elements that areoptional to a given example are illustrated in broken lines. However,elements that are illustrated in solid lines are not essential to allexamples of the present disclosure, and an element shown in solid linesmay be omitted from a particular example without departing from thescope of the present disclosure.

As schematically illustrated in FIG. 1, an actuator assembly 100 forrotating a rotary element 130 includes an actuator mount 110, a rotaryactuator 120 coupled to actuator mount 110, rotary element 130 coupledto rotary actuator 120, an assist magnetic element 140 mounted onactuator mount 110, and a receiver magnetic element 150 mounted onrotary element 130. Rotary actuator 120 is configured to generate afirst torque in a first rotary direction 124 and a second torque in asecond rotary direction 126 that is opposite first rotary direction 124.Specifically, rotary element 130 is configured to rotate with respect toactuator mount 110 in first rotary direction 124 responsive to receiptof the first torque from rotary actuator 120 and to rotate with respectto actuator mount 110 in second rotary direction 126 responsive toreceipt of the second torque from rotary actuator 120. Rotary element130 may be configured to receive an external load force 234, which mayapply a torque to rotary element 130 in first rotary direction 124and/or second rotary direction 126, and rotary actuator 120 may beconfigured to rotate rotary element 130 in a direction opposite adirection of external load force 234.

FIG. 1 schematically illustrates actuator assemblies 100 according tothe present disclosure, while FIGS. 2-3 schematically illustratepositional relationships and ranges of components of actuator assemblies100. Specifically, FIG. 2 schematically illustrates a rotationalorientation of rotary element 130 in isolation, and FIG. 3 schematicallyillustrates a relative orientation of assist magnetic element 140 andreceiver magnetic element 150 in isolation. Hence, FIGS. 2-3 may beunderstood as schematic representations of aspects of actuator assembly100 of FIG. 1, and are not limiting with respect to actuator assemblies100 according to the present disclosure.

As illustrated in FIG. 1, actuator assembly 100 further includes athermal control unit 170 configured to regulate a temperature of atleast a portion of rotary actuator 120. For example, thermal controlunit 170 may transmit a thermal control signal 172 to at least a portionof rotary actuator 120. Rotary actuator 120 includes a shape memoryalloy element 122 configured to generate the first torque and the secondtorque responsive to thermal control unit 170 regulating a temperatureof shape memory alloy element 122. For example, rotary actuator 120 mayinclude and/or be a torsional rotary actuator, and/or shape memory alloyelement 122 may include and/or be a shape memory alloy torque tube.

With reference to FIG. 2, Rotary element 130 may be configured to rotateabout a pivot point 138, and may be described by an angular positionthat is continuously variable within an angular range of motion 132.Rotary actuator 120 and/or shape memory alloy element 122 may bedisposed at pivot point 138. However, this is not required, and it iswithin the scope of the present disclosure that rotary actuator 120and/or shape memory alloy element 122 may not be disposed at,overlapping with, and/or coincident with pivot point 138. For example,actuator assembly 100 and/or rotary actuator 120 may include amechanical linkage configured to transmit the first torque and/or thesecond torque from shape memory alloy element 122 to rotary element 130,with shape memory alloy element 122 being disposed away from,spaced-apart from, spatially removed from, and/or not coextensive with,pivot point 138.

The angular position of rotary element 130 may be measured with respectto a neutral position 136, which may be any appropriate angular positionwithin angular range of motion 132. That is, neutral position 136 may bearbitrarily determined and/or defined within angular range of motion132, and/or may correspond to an angular position within angular rangeof motion 132 at which rotary element 130 is in a particularconfiguration and/or receives a particular external load force 234. Asan example, neutral position 136 may be an angular position withinangular range of motion 132 at which rotary element 130 receives aminimum external load force 234. As a more specific example, and asillustrated in FIG. 4, load force 234 may be an aerodynamic load force234, and neutral position 136 may be an angular position within angularrange of motion 132 at which rotary element 130 receives a minimumaerodynamic load force 234 from an airstream 230.

With reference to FIG. 1, and as discussed herein, actuator assembly 100additionally may include a status signal generator 180 that may beconfigured to generate and/or transmit a status signal 182, which mayinclude information regarding a condition of actuator assembly 100.Status signal generator 180 may transmit status signal 182 to a feedbackcontrol unit 190, which in turn may be configured to deliver a feedbackcontrol signal 192 to thermal control unit 170, such as to regulate theangular position of rotary element 130 responsive to status signal 182.

Assist magnetic element 140 and receiver magnetic element 150, which areillustrated in FIG. 1, are configured to generate a magnetic forcetherebetween when the angular position of rotary element 130 is in amagnetic assist portion 134 of angular range of motion 132, which is asubset of angular range of motion 132 and is illustrated in FIG. 2. Withreference to FIGS. 1 and 3, and as described herein, assist magneticelement 140 may have an assist magnetic moment 142, an assist elementsurface 144, and/or an assist element normal direction 146, and/or mayinclude an assist electromagnet control unit 148. Similarly, receivermagnetic element 150 may have a receiver magnetic moment 152, a receiverelement surface 154, and/or a receiver element normal direction 156,and/or may include a receiver electromagnet control unit 158. FIG. 3schematically illustrates a geometrical relationship between componentsand/or properties of assist magnetic element 140 and receiver magneticelement 150 of FIG. 1 in an illustrative and non-limiting manner, and itis within the scope of the present disclosure that assist magneticelement 140 and receiver magnetic element 150 have any appropriate formand/or configuration.

The magnetic force generated between assist magnetic element 140 andreceiver magnetic element 150 may be an attractive magnetic force,and/or may be configured to bias rotary element 130 and/or receivermagnetic element 150 toward assist magnetic element 140. For example,the magnetic force generated between assist magnetic element 140 andreceiver magnetic element 150 may apply a supplemental torque to rotaryelement 130 that serves to bias rotary element 130 toward second rotarydirection 126.

Magnetic assist portion 134 of angular range of motion 132 may be anyappropriate subset and/or proportion of angular range of motion 132. Forexample, magnetic assist portion 134 may include at least 5%, at least10%, at least 20%, at least 30%, at least 40%, at least 50%, at least60%, at least 70%, at most 75%, at most 65%, at most 55%, at most 45%,at most 35%, at most 25%, at most 15%, and/or at most 7% of angularrange of motion 132. Thus, the magnetic force between assist magneticelement 140 and receiver magnetic element 150 does not serve to biasrotary element 130 toward second rotary direction 126 over an entireextent of angular range of motion 132, and instead serves to bias rotaryelement 130 toward second rotary direction 126 only when assist magneticelement 140 and receiver magnetic element 150 are sufficiently proximalone another.

Magnetic assist portion 134 of angular range of motion 132 may bedefined and/or characterized by a magnitude of the magnetic forcebetween assist magnetic element 140 and receiver magnetic element 150.For example, the magnetic force between assist magnetic element 140 andreceiver magnetic element 150 may be less than a threshold magneticforce when the angular position of rotary element 130 is outsidemagnetic assist portion 134 of angular range of motion 132.Specifically, the magnetic force between assist magnetic element 140 andreceiver magnetic element 150 may be a maximum magnetic force when theangular position of rotary element 130 minimizes a separation distancebetween assist magnetic element 140 and receiver magnetic element 150,and the threshold magnetic force may be at most 10%, at most 9%, at most8%, at most 7%, at most 6%, at most 5%, at most 4%, at most 3%, at most2%, at most 1%, and/or at most 0.5% of a magnitude of the maximummagnetic force.

Shape memory alloy element 122 may include and/or be any suitableelement, substance, and/or device configured to generate both the firsttorque and the second torque. For example, shape memory alloy element122 may be configured and/or trained to exhibit a two-way shape memoryeffect. As more specific examples, shape memory alloy element 122 mayinclude and/or be a binary alloy, a binary metal alloy, anickel-titanium alloy, a binary nickel-titanium alloy, a ternary alloy,a ternary alloy that includes nickel and titanium and further includeshafnium, copper, iron, silver, cobalt, chromium, or vanadium, and/or aquaternary alloy. Specifically, shape memory alloy element 122 may beconfigured to transform from a martensite state to an austenite stateresponsive to thermal control unit 170 increasing the temperature ofshape memory alloy element 122, and may be configured to transform fromthe austenite state to the martensite state responsive to thermalcontrol unit 170 decreasing the temperature of shape memory alloyelement 122 and/or permitting shape memory alloy element 122 to cool. Asused herein, the martensite state of shape memory alloy element 122 alsomay be referred to as a martensite configuration, a first state, a firstconfiguration, a cold state, and/or a cold configuration of shape memoryalloy element 122. Additionally or alternatively, as used herein, theaustenite state of shape memory alloy element 122 also may be referredto as an austenite configuration, a second state, a secondconfiguration, a hot state, and/or a hot configuration of shape memoryalloy element 122.

A transformation of shape memory alloy element 122 from the martensitestate to the austenite state may correspond to rotary actuator 120generating the first torque in first rotary direction 124. Similarly, atransformation of shape memory alloy element 122 from the austenitestate to the martensite state may correspond to rotary actuator 120generating the second torque in second rotary direction 126. Stateddifferently, rotary actuator 120 may rotate in first rotary direction124 when shape memory alloy element 122 transforms from the martensitestate to the austenite state, and/or may rotate in second rotarydirection 126 when shape memory alloy element 122 transforms from theaustenite state to the martensite state.

Rotary element 130 may be configured to rotate in each of first rotarydirection 124 and second rotary direction 126 responsive to torsionalforces applied to rotary element 130 by rotary actuator 120 alone. Thatis, rotary element 130 may be configured to rotate in each of firstrotary direction 124 and second rotary direction 126 without receiving arotary force from an external bias source that is external actuatorassembly 100. Stated differently, rotary element 130 may be configuredto rotate in first rotary direction 124 when the only torsional forceapplied to rotary element 130 is the first torque applied by rotaryactuator 120, and may be configured to rotate in second rotary direction126 when the only torsional force applied to rotary element 130 is thesecond torque applied by rotary actuator 120. Stated yet another way,rotary actuator 120 may include only one shape memory alloy element 122configured to generate both the first torque and the second torque,and/or may be configured to rotate rotary element 130 in a directionthat is opposite a direction of a load applied by an external biassource.

When shape memory alloy element 122 is configured and/or trained toexhibit the two-way shape memory effect as described, rotary actuator120 may be configured to apply the first torque and the second torque torotary element 130 such that the first torque is of a generally greatermagnitude than the second torque. Specifically, rotary actuator 120 maybe configured to apply the first torque to rotary element 130 in firstrotary direction 124 when shape memory alloy element 122 transforms fromthe martensite state to the austenite state, and may be configured toapply the second torque to rotary element 130 in second rotary direction124 when shape memory alloy element 122 transforms from the austenitestate to the martensite state, such that a first magnitude of the firsttorque is greater than a second magnitude of the second torque. In sucha configuration, the magnetic force generated between assist magneticelement 140 and receiver magnetic element 150 may generate asupplemental torque applied to rotary element 130 in second direction126 in such a way that the supplemental torque and the second torque areapplied simultaneously to rotate rotary element 130 in second direction126 when the angular position of rotary element 130 is in magneticassist portion 134 of angular range of motion 132. Additionally oralternatively, actuator assembly 120 may be configured to utilize onlyshape memory alloy 122, assist magnetic element 140, and receivermagnetic element 150 to generate the first torque, the second torque,and the supplemental torque.

The supplemental torque may be applied to rotary element 130 only whenrotary element 130 is in a given portion and/or subset of angular rangeof motion 132. For example, the supplemental torque may be applied torotary element 130 only when the angular position of rotary element 130is in magnetic assist portion 136 of angular range of motion 134. Stateddifferently, actuator assembly 100 may be configured such that nosignificant magnetic force exists between assist magnetic element 140and receiver magnetic element 150 when rotary element 130 is in anangular position that is within angular range of motion 132 but outsidemagnetic assist portion 134.

The martensite state and the austenite state of shape memory alloyelement 122 may determine and/or define an angular extent of angularrange of motion 132. For example, angular range of motion 132 may bebounded by a first maximum angular position 125 corresponding to firstrotary direction 124 and by a second maximum angular position 127corresponding to second rotary direction 126, The angular position ofrotary element 130 may be first maximum angular position 125 when shapememory alloy element 122 is in the austenite state, and/or the angularposition of rotary element 130 may be second maximum angular position127 when shape memory alloy element 122 is in the martensite state.Additionally or alternatively, magnetic assist portion 134 of angularrange of motion 132 may include second maximum angular position 127,and/or assist magnetic element 140 and receiver magnetic element 150 maybe in physical contact when the angular position of rotary element 130is in second maximum angular position 127.

As discussed, and with continued reference to FIG. 1, actuator assembly100 includes thermal control unit 170 to regulate the temperature of atleast a portion of rotary actuator 120, such as a portion that includes,or is, shape memory alloy element 122. Specifically, thermal controlunit 170 may be configured to actively heat shape memory alloy element122, such as to transform shape memory alloy element 122 from themartensite state to the austenite state and/or to generate the firsttorque, and/or may be configured to actively cool shape memory alloyelement 122, such as to transform shape memory alloy element 122 fromthe austenite state to the martensite state and/or to generate thesecond torque. However, this is not required, and it is within the scopeof the present disclosure that shape memory alloy element 122additionally or alternatively may be configured to transform from theaustenite state to the martensite state through passive cooling, such asby ceasing an active heating by thermal control unit 170.

Thermal control unit 170 may include and/or be any appropriate device tomodulate and/or regulate a temperature of shape memory alloy element122. For example, thermal control unit 170 may include a resistiveheater, a conductive heater, a convective heater, a radiant heater, aPeltier device, a heat pump, and/or an inductive heater. Thermal controlunit 170 may be directly coupled to shape memory alloy element 122,and/or may be configured to transmit temperature control signal 172 torotary actuator 120 and/or shape memory alloy element 122 to regulatethe temperature of shape memory alloy element 122.

Assist magnetic element 140 and/or receiver magnetic element 150 eachmay include and/or be any appropriate material configured to generatethe magnetic force as described herein. For example, assist magneticelement 140 may include and/or be an assist permanent magnet, an assistrare earth magnet, an assist ferromagnetic material, and/or an assistelectromagnet. Similarly, receiver magnetic element 150 may includeand/or be a receiver permanent magnet, a receiver rare earth magnet, areceiver ferromagnetic material, and/or a receiver electromagnet.

Turning now to FIG. 3, assist magnetic element 140 may have and/or becharacterized by assist magnetic moment 142, and receiver magneticelement 150 may have and/or be characterized by receiver magnetic moment152. Assist magnetic moment 142 and/or receiver magnetic moment 152 maycharacterize the corresponding magnetic elements in such a way that amagnetic force between assist magnetic element 140 and receiver magneticelement 150 is generally maximized when assist magnetic moment 142 andreceiver magnetic moment 152 are generally parallel and/or aligned.Thus, assist magnetic element 140 and receiver magnetic element 150 maybe configured such that assist magnetic moment 142 and receiver magneticmoment 152 are generally parallel when the angular position of rotaryelement 130 is within magnetic assist portion 134 of angular range ofmotion 132 (as illustrated in FIG. 2), and/or may be configured suchthat assist magnetic moment 142 and receiver magnetic moment 152 aregenerally misaligned when the angular position of rotary element 130 isoutside magnetic assist portion 134.

Additionally or alternatively, assist magnetic element 140 may haveassist element surface 144 with assist element normal direction 146 thatis perpendicular, or at least substantially perpendicular, to assistelement surface 144. Similarly, receiver magnetic element 150 may havereceiver element surface 154 with receiver element normal direction 156that is perpendicular, or at least substantially perpendicular, toreceiver element surface 154. In such a configuration, and asillustrated in FIG. 3, assist element normal direction 146 and receiverelement normal direction 156 may define and/or be separated by a magnetoffset angle 160.

Magnet offset angle 160 may correspond to and/or define an extent ofmagnetic assist portion 134 of angular range of motion 132. For example,magnet offset angle 160 may be less than a threshold magnet offset anglewhen the angular position of rotary element 130 is in magnetic assistportion 134, and/or magnet offset angle 160 may be greater than thethreshold magnet offset angle when the angular position of rotaryelement 130 is outside magnetic assist portion 134. As examples, thethreshold magnet offset angle may be at least 5 degrees, at least 10degrees, at least 20 degrees, at least 30 degrees, less than 65 degrees,less than 55 degrees, less than 45 degrees, less than 35 degrees, lessthan 25 degrees, less than 15 degrees, and/or less than 7 degrees.

As discussed, and with reference once again to FIG. 1, actuator assembly100 may include status signal generator 180 that is configured togenerate and/or transmit a status signal 182. Status signal 182 mayinclude and/or be any appropriate indication of a configuration, anorientation, and/or a state of actuator assembly 100. For example,status signal 182 may include information regarding the temperature ofshape memory alloy element 122, a magnitude and/or a direction ofexternal load force 234 applied to rotary element 130, the angularposition of rotary element 130, and/or a magnitude of the magnetic forcegenerated between assist magnetic element 140 and receiver magneticelement 150.

Additionally or alternatively, in a configuration in which assistmagnetic element 140 includes the assist electromagnet, actuatorassembly 100 may further include assist electromagnet control unit 148,which may be configured to modulate an assist magnetic field generatedby the assist electromagnet, such as based on status signal 182.Similarly, in a configuration in which receiver magnetic element 150includes the receiver electromagnet, actuator assembly 100 may furtherinclude receiver electromagnet control unit 158, which may be configuredto modulate a receiver magnetic field generated by the receiverelectromagnet, such as based on status signal 182. As an example, statussignal 182 may include information indicating that the angular positionof rotary element 130 is in magnetic assist portion 134 and that thesupplemental torque must be increased in magnitude in order to rotaterotary element 130 further in second rotary direction 126 againstexternal bias force 234. In such a case, responsive to status signal182, assist electromagnet control unit 148 and/or receiver electromagnetcontrol unit 158 may increase a magnitude of the magnetic fieldgenerated by the assist electromagnet and/or the receiver electromagnet,respectively, to increase the magnitude of the supplemental torque.

As schematically illustrated in FIG. 1, actuator assembly 100additionally may include feedback control unit 190, which may beconfigured to receive status signal 182 and, responsive to receiving thestatus signal, to generate and transmit feedback control signal 192 tothermal control unit 170. Feedback control signal 192 may be configuredto regulate the angular position of rotary element 130 via modulation ofthe temperature of shape memory alloy element 122. For example, feedbackcontrol signal 192 may include at least one command configured toregulate the first torque and/or the second torque applied to rotaryelement 130 by rotary actuator 120, such as to rotate rotary element 130in first direction 124 and/or second direction 126 responsive to statussignal 182. Additionally or alternatively, feedback control signal 192may include at least one command configured to regulate the angularposition of rotary element 130 via rotary actuator 120, such as to bringrotary element 130 to a desired angular position responsive to statussignal 182. Specifically, feedback control signal 192 may include acommand to change the temperature of shape memory alloy element 122 by atemperature adjustment interval and/or to bring the temperature of shapememory alloy element 122 to a predetermined temperature adjustmentsetpoint. Additionally or alternatively, in a configuration in whichactuator assembly 100 includes assist electromagnetic control unit 148and/or receiver electromagnet control unit 158, feedback control signal192 may include a command to vary the magnitude of the magnetic forcebetween assist magnetic element 140 and receiver magnetic element 150,such as by varying the magnetic field produced by the assistelectromagnet and/or the receiver electromagnet.

FIG. 4 schematically illustrates an example of a wind tunnel 200 fortesting an aerodynamic model 240 that includes actuator assembly 100. Asillustrated in FIG. 4, wind tunnel 200 may include a chamber 210extending in a longitudinal direction and an airstream source 220configured to generate an airstream 230. Airstream 230 may have anairstream flow direction 232 that is generally parallel to thelongitudinal direction of wind tunnel 200. Aerodynamic model 240 may bepositioned in chamber 210 to receive aerodynamic load force 234 fromairstream 230, such as to test an aerodynamic property of aerodynamicmodel 240. Specifically, actuator assembly 100 of aerodynamic model 240may be configured to rotate rotary element 130 with respect to airstreamflow direction 232 to test the aerodynamic property. For example, rotaryelement 130 may include and/or be an airfoil.

As an example, and as illustrated in dash-dot-dot lines in FIG. 4,angular range of motion 132 of rotary element 130 may include neutralposition 136 at which rotary element 130 is generally parallel toairstream flow direction 232. In such a configuration, aerodynamic loadforce 234 may apply a load torque in second rotary direction 126 whenrotary element 130 is rotated in first rotary direction 124 relative toneutral position 136, and may apply load torque in first rotarydirection 124 when rotary element 130 is rotated in second rotarydirection 126 relative to neutral position 136. Consequently, shapememory alloy element 122 may be configured to generate the first torqueand/or the second torque to balance and/or oppose the load torque, suchas to maintain rotary element 130 at a given angular position and/or torotate rotary element 130 against aerodynamic load force 234.

As a more specific example, aerodynamic model 240 may include and/or bea model aircraft 242, and rotary element 130 may be a control surface244 of model aircraft 242. In such a configuration, control surface 244may rotate in first rotary direction 124 when thermal control unit 170increases the temperature of shape memory alloy element 122, and mayrotate in second rotary direction 126 when thermal control unit 170decreases the temperature of shape memory alloy element 122. Themagnetic force between assist magnetic element 140 and receiver magneticelement 150 may oppose the load torque applied in first rotary direction124 by aerodynamic load force 234 when the angular position of rotaryelement 130 is in magnetic assist portion 134 of angular range of motion132.

FIG. 5 schematically provides a flowchart that represents illustrative,non-exclusive examples of methods 300 of utilizing actuator assemblies100 according to the present disclosure. The methods and stepsillustrated in FIG. 5 are not limiting, and other methods and steps arewithin the scope of the present disclosure, including methods havinggreater than or fewer than the number of steps illustrated, asunderstood from the discussions herein. For example, methods 300 ofutilizing actuator assembly 100 may omit each, or all, of the stepsschematically illustrated in FIG. 5, and/or may include performing oneor more steps illustrated in FIG. 5 in any alternative order and/orsequence.

As schematically illustrated in FIG. 5, methods 300 of rotating rotaryelement 230 of actuator assembly 100 through two rotary directionsinclude providing actuator assembly 100, as indicated at 310; increasingthe temperature of shape memory alloy element 122, as indicated at 320,to rotate rotary element 130 in first direction 124; and decreasing thetemperature of shape memory alloy element 122, as indicated at 330, torotate rotary element 130 in second rotary direction 126. The increasingat 320 and/or the decreasing at 330 may be performed in any appropriatemanner, such as by a user inputting a command to thermal control unit170 directly and/or by temperature control unit 170 receiving feedbackcontrol single 192 from feedback control unit 190. While methods 300 arediscussed in the context of actuator assembly 100 as illustrated in FIG.1, this is not required, and it is within the scope of the presentdisclosure that methods 300 of rotating rotary element 130 of actuatorassembly 100 be applied to any appropriate embodiment of actuatorassembly 100.

As indicated at 340 in FIG. 5, methods 300 additionally include applyingthe supplemental torque to rotary element 130 with assist magneticelement 140 and receiver magnetic element 150 when the angular positionof rotary element 130 is in magnetic assist portion 134 of angular rangeof motion 132. The applying at 340 may include passively applying thesupplemental torque. For example, in a configuration in which assistmagnetic element 140 and receiver magnetic element 150 each do notinclude an electromagnet, the applying the supplemental torque may beperformed automatically when assist magnetic element 140 and receivermagnetic element 150 are sufficiently proximal one another, such as whenthe angular position of rotary element 130 is in magnetic assist portion134 of angular range of motion 132. Additionally or alternatively, theapplying at 340 may include actively applying the supplemental torque,such as by varying the magnetic field produced by the assistelectromagnet and/or the receiver electromagnet (when present), whichmay include varying by utilizing assist electromagnet control unit 148and/or receiver electromagnet control unit 158.

As schematically indicated in dashed lines at 350 in FIG. 5, methods 300additionally may include measuring the angular position of rotaryelement 130, such as with status signal generator 180. Responsive to themeasuring at 350, methods 300 may further include repeating theincreasing the temperature at 320 and/or the decreasing the temperatureat 330, such as to bring rotary element 130 to an angular positionsetpoint. The angular position setpoint may be measured with respect toa portion of and/or an angular position within angular range of motion132, such as neutral position 136, and/or may be measured with respectto the angular position measured at 350.

A control unit, such as assist electromagnet control unit 148, receiverelectromagnet control unit 158, thermal control unit 170, and/orfeedback control unit 190, may be any suitable device or devices thatare configured to perform the functions of the control units discussedherein. For example, the control unit may include one or more of anelectronic control unit, a dedicated control unit, a special-purposecontrol unit, a computer, a personal computer, a special-purpose controlunit, a display device, a logic device, a memory device, and/or a memorydevice having non-transitory computer readable media suitable forstoring computer-executable instructions for implementing aspects ofsystems and/or methods according to the present disclosure.

Illustrative, non-exclusive examples of inventive subject matteraccording to the present disclosure are described in the followingenumerated paragraphs:

A1. A bi-directional rotary shape memory alloy element actuatorassembly, the actuator assembly comprising:

an actuator mount;

a rotary actuator coupled to the actuator mount and configured togenerate a first torque in a first rotary direction and a second torquein a second rotary direction that is opposite the first rotarydirection;

a rotary element coupled to the rotary actuator, wherein the rotaryelement has an angular position in an angular range of motion, andfurther wherein the rotary element is configured to:

(i) rotate with respect to the actuator mount in the first rotarydirection responsive to receipt of the first torque from the rotaryactuator; and

(ii) rotate with respect to the actuator mount in the second rotarydirection responsive to receipt of the second torque from the rotaryactuator;

an assist magnetic element mounted to the actuator mount;

a receiver magnetic element mounted on the rotary element; and

a thermal control unit configured to regulate a temperature of at leasta portion of the rotary actuator;

wherein the rotary actuator includes a shape memory alloy elementconfigured to generate the first torque and the second torque responsiveto the thermal control unit regulating a temperature of the shape memoryalloy element; and wherein the assist magnetic element and the receivermagnetic element are configured to generate a magnetic forcetherebetween when the angular position of the rotary element is in amagnetic assist portion of the angular range of motion, wherein themagnetic assist portion is a subset of the angular range of motion.

A2. The actuator assembly of paragraph A1, wherein the rotary actuatorincludes a torsional rotary actuator.

A3. The actuator assembly of any of paragraphs A1-A2, wherein the rotaryactuator includes a shape memory alloy torque tube.

A4. The actuator assembly of any of paragraphs A1-A3, wherein the rotaryelement is configured to rotate about a pivot point, and wherein therotary actuator is disposed at the pivot point.

A5. The actuator assembly of paragraph A4, wherein the shape memoryalloy element is spaced apart from the pivot point.

A6. The actuator assembly of any of paragraphs A1-A5, wherein themagnetic force is an attractive magnetic force.

A7. The actuator assembly of any of paragraphs A1-A6, wherein themagnetic assist portion includes at least one of at least 5%, at least10%, at least 20%, at least 30%, at least 40%, at least 50%, at least60%, at least 70%, at most 75%, at most 65%, at most 55%, at most 45%,at most 35%, at most 25%, at most 15%, and at most 7% of the angularrange of motion.

A8. The actuator assembly of any of paragraphs A1-A7, wherein themagnetic force between the assist magnetic element and the receivermagnetic element is less than a threshold magnetic force when theangular position of the rotary element is outside the magnetic assistportion.

A9. The actuator assembly of paragraph A8, wherein the magnetic forcebetween the assist magnetic element and the receiver magnetic element isa maximum magnetic force when the angular position of the rotary elementminimizes a separation distance between the assist magnetic element andthe receiver magnetic element, and further wherein the thresholdmagnetic force has a magnitude that is at least one of at most 10%, atmost 9%, at most 8%, at most 7%, at most 6%, at most 5%, at most 4%, atmost 3%, at most 2%, at most 1%, and at most 0.5% of a magnitude of themaximum magnetic force.

A10. The actuator assembly of any of paragraphs A1-A9, wherein the shapememory alloy element includes at least one of a binary alloy, anickel-titanium alloy, a binary nickel-titanium alloy, a ternary alloy,a ternary alloy that includes nickel and titanium and further includeshafnium, copper, iron, silver, cobalt, chromium, or vanadium, and/or aquaternary alloy.

A11. The actuator assembly of any of paragraphs A1-A10, wherein theshape memory alloy element is configured to exhibit a two-way shapememory effect.

A12. The actuator assembly of any of paragraphs A1-A11, wherein theshape memory alloy element is configured to transform from a martensitestate to an austenite state responsive to the thermal control unitincreasing a temperature of the shape memory alloy element, and furtherwherein the shape memory alloy element is configured to transform fromthe austenite state to the martensite state responsive to the thermalcontrol unit decreasing the temperature of the shape memory alloyelement.

A13. The actuator assembly of paragraph A12, wherein the angular rangeof motion is bounded by a first maximum angular position correspondingto the first rotary direction and a second maximum angular positioncorresponding to the second rotary direction, wherein the angularposition of the rotary element is the first maximum angular positionwhen the shape memory alloy element is in the austenite state, andwherein the angular position of the rotary element is the second maximumangular position when the shape memory alloy element is in themartensite state.

A14. The actuator assembly of paragraph A13, wherein the assist magneticelement and the receiver magnetic element are in physical contact whenthe angular position of the rotary element is the second maximum angularposition.

A15. The actuator assembly of any of paragraphs A13-A14, wherein themagnetic assist portion of the angular range of motion includes thesecond maximum angular position.

A16. The actuator assembly of any of paragraphs A12-A15, wherein therotary actuator rotates in the first rotary direction when the shapememory alloy element transforms from the martensite state to theaustenite state, and wherein the rotary actuator rotates in the secondrotary direction when the shape memory alloy element transforms from theaustenite state to the martensite state.

A17. The actuator assembly of any of paragraphs A1-A16, wherein therotary element is configured to rotate in the first rotary directionwhen the only torsional force applied to the rotary element is the firsttorque applied by the rotary actuator, and wherein the rotary element isconfigured to rotate in the second rotary direction when the onlytorsional force applied to the rotary element is the second torqueapplied by the rotary actuator.

A18. The actuator assembly of any of paragraphs A12-A17, wherein therotary actuator is configured to apply the first torque to the rotaryelement in the first rotary direction when the shape memory alloyelement transforms from the martensite state to the austenite state;wherein the rotary actuator is configured to apply the second torque tothe rotary element in the second rotary direction when the shape memoryalloy element transforms from the austenite state to the martensitestate; and wherein a first magnitude of the first torque is greater thana second magnitude of the second torque.

A19. The actuator assembly of any of paragraphs A1-A18, wherein themagnetic force is configured to apply a supplemental torque to therotary element in the second direction, wherein the supplemental torqueand the second torque are applied simultaneously to rotate the rotaryelement in the second direction.

A20. The actuator assembly of paragraph A19, wherein the supplementaltorque is applied to the rotary element only when the angular positionof the rotary element is in the magnetic assist portion of the angularrange of motion.

A21. The actuator assembly of any of paragraphs A19-A20, wherein theactuator assembly utilizes only the shape memory alloy element, theassist magnetic element, and the receiver magnetic element to generatethe first torque, the second torque, and the supplemental torque.

A22. The actuator assembly of any of paragraphs A1-A21, wherein therotary actuator includes a single shape memory alloy element configuredto generate both the first torque and the second torque.

A23. The actuator assembly of any of paragraphs A1-A22, wherein thethermal control unit is configured to actively heat the shape memoryalloy element.

A24. The actuator assembly of any of paragraphs A1-A23, wherein thethermal control unit is configured to actively cool the shape memoryalloy element.

A25. The actuator assembly of any of paragraphs A1-A24, wherein thethermal control unit includes at least one of a resistive heater, aconductive heater, a convective heater, a radiant heater, a Peltierdevice, a heat pump, and an inductive heater.

A26. The actuator assembly of any of paragraphs A1-A25, wherein theassist magnetic element includes at least one of an assist permanentmagnet, an assist rare earth magnet, and an assist ferromagneticmaterial.

A27. The actuator assembly of any of paragraphs A1-A26, wherein theassist magnetic element includes an assist electromagnet.

A28. The actuator assembly of any of paragraphs A1-A27, wherein thereceiver magnetic element includes at least one of a receiver permanentmagnet, a receiver rare earth magnet, and a receiver ferromagneticmaterial.

A29. The actuator assembly of any of paragraphs A1-A28, wherein thereceiver magnetic element includes a receiver electromagnet.

A30. The actuator assembly of any of paragraphs A1-A29, wherein theassist magnetic element has an assist magnetic moment, wherein thereceiver magnetic element has a receiver magnetic moment, and whereinthe assist magnetic element and the receiver magnetic element areconfigured such that the assist magnetic moment and the receivermagnetic moment are generally parallel when the angular position of therotary element is within the magnetic assist portion, and such that theassist magnetic moment and the receiver magnetic moment are generallymisaligned when the angular position of the rotary element is outsidethe magnetic assist portion.

A31. The actuator assembly of any of paragraphs A1-A30, wherein theassist magnetic element has an assist element surface with an assistelement normal direction, wherein the receiver magnetic element has areceiver element surface with a receiver element normal direction,wherein the assist element normal direction and the receiver elementnormal direction are separated by a magnet offset angle, wherein themagnet offset angle is less than a threshold magnet offset angle whenthe angular position of the rotary element is in the magnetic assistportion of the angular range of motion, and wherein the magnet offsetangle is greater than the threshold magnet offset angle when the angularposition of the rotary element is outside the magnetic assist portion ofthe angular range of motion.

A32. The actuator assembly of paragraph A31, wherein the thresholdmagnet offset angle is at least one of at least 5 degrees, at least 10degrees, at least 20 degrees, at least 30 degrees, less than 65 degrees,less than 55 degrees, less than 45 degrees, less than 35 degrees, lessthan 25 degrees, less than 15 degrees, and less than 7 degrees.

A33. The actuator assembly of any of paragraphs A1-A32, wherein theactuator assembly further includes a status signal generator configuredto generate and transmit a status signal.

A34. The actuator assembly of paragraph A33, wherein the status signalincludes information regarding at least one of the temperature of theshape memory alloy element, a/the load force applied to the rotaryelement, the angular position of the rotary element, the angularposition of the rotary element, a/the load direction applied to therotary element, a/the load magnitude applied to the rotary element, anda magnitude of the magnetic force generated between the assist magneticelement and the receiver magnetic element.

A35. The actuator assembly of any of paragraphs A32-A34, wherein thestatus signal generator includes at least one of a temperature sensor, atorque sensor, a rotary position sensor, and a magnetic force sensor.

A36. The actuator assembly of any of paragraphs A32-A35, when dependentupon paragraph A26, wherein the actuator assembly further includes anassist electromagnet control unit, wherein the assist electromagnetcontrol unit is configured to modulate an assist magnetic fieldgenerated by the assist electromagnet based on the status signal.

A37. The actuator assembly of any of paragraphs A32-A36, when dependentupon paragraph A28, wherein the actuator assembly further includes areceiver electromagnet control unit, wherein the receiver electromagnetcontrol unit is configured to modulate a receiver magnetic fieldgenerated by the receiver electromagnet based on the status signal.

A38. The actuator assembly of any of paragraphs A32-A37, wherein theactuator assembly further includes a feedback control unit configured toreceive the status signal and, responsive to the receiving the statussignal, to generate and transmit a feedback control signal to thethermal control unit to regulate the angular position of the rotaryelement.

A39. The actuator assembly of paragraph A38, wherein the feedbackcontrol signal includes at least one command configured to regulate atleast one of the first torque applied to the rotary element by therotary actuator and the second torque applied to the rotary element bythe rotary actuator.

A40. The actuator assembly of any of paragraphs A38-A39, wherein thefeedback control signal includes at least one command configured toregulate the angular position of the rotary element via the rotaryactuator.

A41. The actuator assembly of any of paragraphs A38-A40, wherein thefeedback control signal includes a command to at least one of:

(i) change the temperature of the shape memory alloy element by atemperature adjustment interval; and

(ii) bring the temperature of the shape memory alloy element to atemperature adjustment setpoint.

A42. The actuator assembly of any of paragraphs A38-A41, when dependentupon at least one of paragraph A27 and paragraph A29, wherein thefeedback control signal includes a command to vary a/the magnitude ofthe magnetic force between the receiver magnetic element and the assistmagnetic element.

B1. A wind tunnel for testing an aerodynamic model, the wind tunnelcomprising:

a chamber extending in a longitudinal direction;

an airstream source configured to generate an airstream in the chamberwith an airstream flow direction generally parallel to the longitudinaldirection; and

an aerodynamic model positioned in the chamber to receive an aerodynamicload force from the airstream;

wherein the aerodynamic model includes the actuator assembly of any ofparagraphs A1-A42;

and wherein the actuator assembly is configured to rotate the rotaryelement with respect to the airstream flow direction to test anaerodynamic property of the aerodynamic model.

B2. The wind tunnel of paragraph B1, wherein the rotary element includesan airfoil.

B3. The wind tunnel of any of paragraphs B1-B2, wherein the angularrange of motion includes a neutral position in which the rotary elementis generally parallel to the airstream flow direction, wherein theaerodynamic load force applies a load torque in the second rotarydirection when the rotary element is rotated in the first rotarydirection relative to the neutral position, wherein the aerodynamic loadforce applies the load torque in the first rotary direction when therotary element is rotated in the second rotary direction relative to theneutral position, and wherein the shape memory alloy element isconfigured to generate at least one of the first torque and the secondtorque to at least one of balance the load torque and oppose the loadtorque.

B4. The wind tunnel of any of paragraphs B1-B3, wherein the rotaryelement is a control surface of a model aircraft, wherein the controlsurface rotates in the first rotary direction when the thermal controlunit increases the temperature of the shape memory alloy element,wherein the control surface rotates in the second rotary direction whenthe thermal control unit decreases the temperature of the shape memoryalloy element, and wherein the magnetic force between the assistmagnetic element and the receiver magnetic element opposes a/the loadtorque in the first rotary direction when the angular position of therotary element is in the magnetic assist portion of the angular range ofmotion.

C1. A method of rotating a rotary element in two rotary directionsthrough an angular range of motion utilizing the actuator assembly ofany of paragraphs A1-A42, the method comprising:

increasing the temperature of the shape memory alloy element to rotatethe rotary element in the first rotary direction;

decreasing the temperature of the shape memory alloy element to rotatethe rotary element in the second rotary direction; and

applying a/the supplemental torque to the rotary element with the assistmagnetic element and the receiver magnetic element when the angularposition of the rotary element is in the magnetic assist portion of theangular range of motion.

C2. The method of paragraph, C1, wherein the method further includesmeasuring the angular position of the rotary element and, responsive tothe measuring, modulating the temperature of the shape memory alloy tobring the rotary element to an angular position setpoint.

As used herein, the terms “adapted” and “configured” mean that theelement, component, or other subject matter is designed and/or intendedto perform a given function. Thus, the use of the terms “adapted” and“configured” should not be construed to mean that a given element,component, or other subject matter is simply “capable of” performing agiven function but that the element, component, and/or other subjectmatter is specifically selected, created, implemented, utilized,programmed, and/or designed for the purpose of performing the function.It is also within the scope of the present disclosure that elements,components, and/or other recited subject matter that is recited as beingadapted to perform a particular function may additionally oralternatively be described as being configured to perform that function,and vice versa. Similarly, subject matter that is recited as beingconfigured to perform a particular function may additionally oralternatively be described as being operative to perform that function.

The various disclosed elements of apparatuses and steps of methodsdisclosed herein are not required to all apparatuses and methodsaccording to the present disclosure, and the present disclosure includesall novel and non-obvious combinations and subcombinations of thevarious elements and steps disclosed herein. Moreover, one or more ofthe various elements and steps disclosed herein may define independentinventive subject matter that is separate and apart from the whole of adisclosed apparatus or method. Accordingly, such inventive subjectmatter is not required to be associated with the specific apparatusesand methods that are expressly disclosed herein, and such inventivesubject matter may find utility in apparatuses and/or methods that arenot expressly disclosed herein.

The invention claimed is:
 1. A bi-directional rotary shape memory alloyelement actuator assembly, the actuator assembly comprising: a rotaryactuator configured to generate a first torque in a first rotarydirection and a second torque in a second rotary direction; a rotaryelement coupled to the rotary actuator, wherein the rotary element hasan angular position in an angular range of motion, and further whereinthe rotary element is configured to: (i) rotate in the first rotarydirection responsive to receipt of the first torque from the rotaryactuator; and (ii) rotate in the second rotary direction responsive toreceipt of the second torque from the rotary actuator; an assistmagnetic element; and a receiver magnetic element mounted on the rotaryelement; wherein the rotary actuator includes a shape memory alloyelement configured to generate the first torque and the second torque;and wherein the assist magnetic element and the receiver magneticelement are configured to generate a magnetic force therebetween whenthe angular position of the rotary element is in a magnetic assistportion of the angular range of motion.
 2. The actuator assembly ofclaim 1, wherein the shape memory alloy element is configured totransform from a martensite state to an austenite state responsive to atemperature of the shape memory alloy element increasing, wherein theshape memory alloy element is configured to transform from the austenitestate to the martensite state responsive to the temperature of the shapememory alloy element decreasing, wherein the rotary actuator isconfigured to apply the first torque to the rotary element in the firstrotary direction when the shape memory alloy element transforms from themartensite state to the austenite state, wherein the rotary actuator isconfigured to apply the second torque to the rotary element in thesecond rotary direction when the shape memory alloy element transformsfrom the austenite state to the martensite state, wherein the magneticforce is configured to apply a supplemental torque to the rotary elementin the second rotary direction, and wherein the supplemental torque isapplied to the rotary element when the angular position of the rotaryelement is in the magnetic assist portion of the angular range ofmotion.
 3. The actuator assembly of claim 1, wherein the rotary actuatorincludes a shape memory alloy torque tube.
 4. The actuator assembly ofclaim 1, wherein the magnetic assist portion is a subset of the angularrange of motion and includes at least 5% and at most 35% of the angularrange of motion.
 5. The actuator assembly of claim 1, wherein themagnetic force between the assist magnetic element and the receivermagnetic element is less than a threshold magnetic force when theangular position of the rotary element is outside the magnetic assistportion, wherein the magnetic force between the assist magnetic elementand the receiver magnetic element is a maximum magnetic force when theangular position of the rotary element minimizes a separation distancebetween the assist magnetic element and the receiver magnetic element,and further wherein a magnitude of the threshold magnetic force is atmost 5% of a magnitude of the maximum magnetic force.
 6. The actuatorassembly of claim 1, wherein the assist magnetic element includes atleast one of an assist permanent magnet, an assist rare earth magnet, anassist electromagnet, and an assist ferromagnetic material, and whereinthe receiver magnetic element includes at least one of a receiverpermanent magnet, a receiver rare earth magnet, a receiverelectromagnet, and a receiver ferromagnetic material.
 7. The actuatorassembly of claim 1, wherein the assist magnetic element has an assistmagnetic moment, wherein the receiver magnetic element has a receivermagnetic moment, and wherein the assist magnetic element and thereceiver magnetic element are configured such that the assist magneticmoment and the receiver magnetic moment are generally parallel when theangular position of the rotary element is within the magnetic assistportion, and such that the assist magnetic moment and the receivermagnetic moment are generally misaligned when the angular position ofthe rotary element is outside the magnetic assist portion.
 8. Theactuator assembly of claim 7, wherein the assist magnetic element has anassist element surface with an assist element normal direction, whereinthe receiver magnetic element has a receiver element surface with areceiver element normal direction, wherein the assist element normaldirection and the receiver element normal direction are separated by amagnet offset angle, wherein the magnet offset angle is less than athreshold magnet offset angle when the angular position of the rotaryelement is in the magnetic assist portion of the angular range ofmotion, and wherein the magnet offset angle is greater than thethreshold magnet offset angle when the angular position of the rotaryelement is not in the magnetic assist portion of the angular range ofmotion.
 9. The actuator assembly of claim 8, wherein the thresholdmagnet offset angle is at least 5 degrees and less than 90 degrees. 10.The actuator assembly of claim 1, wherein the actuator assembly furtherincludes a status signal generator configured to generate and transmit astatus signal, wherein the status signal includes information regardingat least one of a temperature of the shape memory alloy element, a loadforce applied to the rotary element, the angular position of the rotaryelement, the angular position of the rotary element, a load directionapplied to the rotary element, a load magnitude applied to the rotaryelement, and a magnitude of the magnetic force generated between theassist magnetic element and the receiver magnetic element.
 11. Theactuator assembly of claim 10, wherein at least one of the assistmagnetic element and the receiver magnetic element includes anelectromagnet, wherein the actuator assembly further includes anelectromagnet control unit configured to modulate a variable magneticfield generated by the electromagnet.
 12. The actuator assembly of claim1, wherein the actuator assembly further includes an actuator mount;wherein the rotary actuator is coupled to the actuator mount; andwherein the rotary element is configured to: (i) rotate with respect tothe rotary mount in the first rotary direction responsive to receipt ofthe first torque from the rotary actuator; and (ii) rotate with respectto the rotary mount in the second rotary direction responsive to receiptof the second torque from the rotary actuator.
 13. The actuator assemblyof claim 12, wherein the assist magnetic element is mounted to theactuator mount.
 14. The actuator assembly of claim 1, wherein theactuator assembly further includes a thermal control unit configured toregulate a temperature of at least a portion of the rotary actuator. 15.A method of rotating the rotary element of claim 1 in two rotarydirections through the angular range of motion, the method comprising:increasing a temperature of the shape memory alloy element to rotate therotary element in the first rotary direction; decreasing the temperatureof the shape memory alloy element to rotate the rotary element in thesecond rotary direction; and applying a supplemental torque to therotary element with the assist magnetic element and the receivermagnetic element when the angular position of the rotary element is inthe magnetic assist portion of the angular range of motion.
 16. A windtunnel for testing an aerodynamic model, the wind tunnel comprising: achamber extending in a longitudinal direction; an airstream sourceconfigured to generate an airstream in the chamber with an airstreamflow direction generally parallel to the longitudinal direction; and theaerodynamic model positioned in the chamber to receive an aerodynamicload force from the airstream; wherein the aerodynamic model includesthe actuator assembly of claim 1 configured to rotate a portion of theaerodynamic model with respect to the airstream flow direction to testan aerodynamic property of the aerodynamic model.
 17. The wind tunnel ofclaim 16, wherein the angular range of motion includes a neutralposition in which the rotary element is generally parallel to theairstream flow direction, wherein the aerodynamic load force applies aload torque in the second rotary direction when the rotary element isrotated in the first rotary direction relative to the neutral position,wherein the aerodynamic load force applies the load torque in the firstrotary direction when the rotary element is rotated in the second rotarydirection relative to the neutral position, and wherein the shape memoryalloy element is configured to generate at least one of the first torqueand the second torque to at least one of balance the load torque andoppose the load torque.
 18. A method of rotating a rotary elementthrough an angular range of motion, the method comprising: rotating therotary element in a first rotary direction responsive to receipt of afirst torque from a rotary actuator; rotating the rotary element in asecond rotary direction responsive to receipt of a second torque fromthe rotary actuator; and applying a supplemental torque to the rotaryelement with a receiver magnetic element that is mounted on the rotaryelement and an assist magnetic element when an angular position of therotary element is in a magnetic assist portion of the angular range ofmotion; wherein the rotary actuator includes a shape memory alloyelement configured to generate the first torque and the second torque.19. The method of claim 18, wherein the method further includesmeasuring the angular position of the rotary element and, responsive tothe measuring, modulating a temperature of the shape memory alloyelement to bring the rotary element to an angular position setpoint. 20.The method of claim 18, wherein the applying the supplemental torqueincludes passively applying the supplemental torque.